Differential Switch for the Filtration Industry

Client Requirements: The client required a differential switch with both electrical and visual indicators to inform the user when a system required maintenance. We developed a product that could meet our client’s technical and economic specifications, including compact design, specified range of set points, cost-effectiveness and filter specific, by using modular components. 

Our Solution: After meeting with the client to approve 3D CAD models of conceptual designs, prototypes were created for evaluation and pressure and cycle testing and client satisfaction. We used the additional feedback to finalize and perfect the design. The final product had the added benefit of reducing production costs, further lowering the prices which satisfied everybody’s requirements.

Stages in Design and Manufacturing of a Differential Switch for the Filtration Industry

Product Description This differential switch is used within a(n) hydraulic filtration application.
Capabilities Applied/Processes Research & Design
  • Had Discussion w/ Client to Understand all Requirements
  • Perform Research & Development to Identify any Design Changes That Could be Recommend to Improve Existing Design
  • Generate Conceptual Design for Customer Approval
  • SolidWorks Utilized to Generate 3D CAD Models
Prototype Manufacturing
  • Machined Components and Purchased Components to Integrate
  • Design a Test Unit to Test as  Prototype
  • Submit to Client for Evaluation
  • Manufacture First Article Prior to Full Production Run
  • Machining
Product Launch Evaluation
  • Perform Evaluation based Off of Customer Feedback for any Production Improvements
Features/Requirements Compact Design Accommodate Specific Set Points Designed to Fit Specific Filters Cost-Effective
Features/Requirements Under 150PSI Pressure WRAS Approval Hot and Cold Water Use
In-process testing/inspection performed Burst Pressure Testing Cycle Testing
Industry for Use Filtration
Standards Met Customer supplied specifications
Product Name Differential Switch

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